TECHNICAL MANUAL · JOINERY, TIMBER & PROVENANCE ZERO POCKET SCREWS · ZERO VENEER

Why a Hand-Cut Joint Outlasts Steel Hardware by Centuries.

Wood never stops breathing. Across humid summers and dry winters, a 1000mm-wide walnut tabletop expands and contracts by up to 6 millimeters. Our joinery is engineered to harness that movement rather than fight it.

NO. 01 · STRUCTURAL ANATOMY

Exploded Anatomy of a Grain & Groove Trestle Table

Every structural connection is visible, mechanical, and repairable 150 years from now. Study our six signature engineering details below.

REF DWG: #GG-ANAT-07
Exploded structural blueprint diagram showing bookmatched slab seam, inlaid ebony butterfly keys, 22-degree chamfer edge, sliding dovetail battens, knock-down tusk wedges, and splayed mortise legs
NO. 02 · JOINERY INDEX

Six Joints We Cut Daily at the Bench

Each joint is laid out with a marking knife and wheel gauge, sawn to the line, and pared to a piston fit with bevel-edge chisels.

1:8 SLOPE
JOINT SPEC 01 · CASEWORK

Hand-Cut Through Dovetail

Cut at a 1:8 slope for hardwoods. The flared tails mechanically lock drawer boxes and cabinet carcasses against pulling forces even before glue is applied.

JOINT SPEC 02 · FRAMES & TABLES

Wedged Through-Tenon

The tenon passes completely through the leg mortise and is flared outward into a dovetail-shaped socket by driving two opposing hardwood wedges.

±6MM SEASONAL SLIDE
JOINT SPEC 03 · WIDE SLABS

Tapered Sliding Dovetail

Locks wide dining slabs dead-flat across the grain without glue, allowing the tabletop to expand and contract seasonally without warping or splitting.

JOINT SPEC 04 · STABILIZATION

Hand-Inlaid Butterfly Key

Chiseled 14mm deep across natural checks or bookmatched seams using contrasting Gaboon ebony or brass to arrest splitting forever.

JOINT SPEC 05 · CREDENZAS

Splined Waterfall Miter

Folds continuous wood grain seamlessly over a 90-degree corner while reinforcing the end-grain miter with cross-grain hardwood keys.

1.5MM OFFSET PIN
JOINT SPEC 06 · TIMBER FRAMING

Drawbored Oak Pegging

The tenon pin hole is drilled 1.5mm closer to the shoulder than the mortise hole. Driving a riven white oak peg pulls the joint into permanent mechanical tension.

NO. 03 · THE BENCH TEAM & STORY

Three Makers. Twelve Years. One Sawtooth Shop.

We intentionally keep our team to three bench cabinetmakers so the person who sketches your piece is the same person who hand-planes its top.

*visitors welcome for Saturday timber viewings*
Ezra Vance hand-planing walnut at Bench 01
BENCH NO. 01 · FOUNDER

Ezra Vance

MASTER CABINETMAKER · 19 YRS EXP

Trained in fine boatbuilding in Port Townsend before founding Grain & Groove in 2013. Leads flitch selection, dining table engineering, and structural restoration.

Maeve Lindqvist laying out dovetails at Bench 02
BENCH NO. 02 · LEAD ARCHITECTURAL JOINER

Maeve Lindqvist

CASEWORK & MILLWORK LEAD · 14 YRS EXP

Former architectural drafter and graduate of the College of the Redwoods fine woodworking program. Specializes in tambour credenzas and scribed library walls.

Callum Okafor inspecting kiln-dried walnut flitches
BENCH NO. 03 · TIMBER & FINISHING MASTER

Callum Okafor

CHAIRMAKER & OIL FINISHER · 11 YRS EXP

Oversees our solar kiln, steam-bending formworks, custom C360 brass lathe hardware, and multi-week polymerized tung oil and French polish schedules.

CHRONOLOGY · SHOP MILESTONES
2013 · BAY 1 FOUNDED

Ezra opens a 900 sq. ft. shop in SE Portland with a 1948 Oliver jointer and two hand-plane benches.

2017 · SOLAR TIMBER KILN

We commission our in-house dehumidification kiln to dry single-tree salvage boules down to 6.8% EMC.

2021 · BRASS MACHINE SHOP

Added a South Bend metal lathe and milling station to fabricate all knife hinges and pulls in-house.

2025 · 340+ COMMISSIONS

Over 340 signed and numbered pieces delivered across the Pacific Northwest with zero structural failures.

VISIT THE TIMBER YARD OR SEND A SKETCH

Want to Hand-Pick the Flitch for Your Piece?

Book a Saturday timber viewing at our SE Industrial Way workshop or submit your rough room measurements online.

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